IOL-H2series

Intelligent on-line oil monitoring system

The new generation of IOL-H series online oil monitoring system adopts digital control, which changes the traditional online monitoring from single oil monitoring to multi-program integration of joint monitoring. The system provides vibration, pressure, flow and other operating status data collection. At the same time, the high-precision sensor technology is extremely sensitive to the abnormal wear, viscosity decay and pollution particles of the oil of the mechanical equipment. The equipment has a rich aging model curve of the oil, and the software system can realize the real-time display of different oil indicators, coordinate curve analysis, historical data search, threshold setting, primary, secondary and tertiary alarm Settings. Support pressure, flow, and other different sensor data access, centralized processing display to achieve intelligent and integrated industrial monitoring. The system has built-in model curves of more than 200 commonly used industrial lubricants, which can be predictive monitoring of oil life quickly. It can quickly adapt to the complex and changeable working conditions of industrial sites, and the edge computing capability has played a crucial role in the predictive maintenance of industrial production equipment.

Application field:Iron and steel metallurgy, petrochemical industry, energy and electricity, cement building materials, large machinery, coal, shield, etc

内置模型分析软件

Built-in model analysis software

实时数据分析

Real-time data analysis

油液寿命分析

Oil life analysis

自动控制系统

Automatic control system

多参数融合监测

Multi-parameter fusion monitoring

云计算

Cloud computing

Building block combination and collocation

Changing the complicated selection points and working conditions barriers of traditional online oil monitoring, and the application status of one machine and one condition, the IOL-H series uses automation technology to realize the automatic control of sampling cycle, automatic flow regulation, and intelligent online oil monitoring for fluid pipelines and gear systems with different pressures and viscoses.

Digital analysis

The system is suitable for hydraulic oil, gear oil, diesel oil, turbine oil, etc., and has a strong adaptability to specific oil products, such as phosphate ester hydraulic oil, water glycol hydraulic oil and other special additives can also be monitored.

Intelligent monitoring of the pollution state in the oil, effectively identify the bubbles in the oil, water fibers, impurities, acid value; And the pollution of oil products can be classified and exported to achieve predictive maintenance of equipment.

  • Wear analysis: output ferromagnetic wear, non-ferromagnetic wear, wear concentration, total wear.
  • Pollution particles: According to NAS1638, ISO4406, GJB and other standards for particle size output, and output according to the size of the corresponding standard pollution level and the total number of particles.

Working Condition

Maximum oil temperature Conventional pressure Maximum working pressure Operating ambient temperature Highest altitude Maximum vibration Maximum humidity
+85℃ 0-3Mpa 40Mpa -20℃-85℃ 5000m 2G 95%

Technical parameter

sensor range precision Resolution Monitoring index CODE
viscosity 10-1200cp ±3% 0.01cp 40 degree viscosity, dynamic viscosity, kinematic viscosity, density, temperature V4
Trace moisture 0-1aw0-10000ppm ±0.04±10% 0.01Aw1ppm Saturation (aw) Moisture content (ppm), temperature W2A
Moisture content 0-100% ±0.03 0.01% Moisture content, temperature, moisture content W2B
Oil quality 1-80 ±3% 0.01 Oil quality, temperature F2
Metal abrasive particle ≥30um ≥95% Ferromagnetic ≧30um Non-ferromagnetic ≧120um Ferromagnetic particles, non-ferromagnetic particles, wear concentration M3
Degree of pollution 1-600um RSD≤3% 1um Pollution degree grade, total number of particles J3
leak 0.1ml - 0.1ml Monitoring system leakage Standard configuration
Flow rate 0-1L/min ±3% 1ml System oil flow Standard configuration
stress 0-10Mpa ±3% 0.1bar Equipment vibration Standard configuration
Vibration 0-9G ±3% 0.1G Equipment vibration Standard configuration

Optional accessories

Part name specification Feature Application scenario disposition CODE
pump Industrial grade High viscosity gear oil Gear lubrication condition assorting ILX-PW2
Power source AC220/DC24 Power supply Conventional industrial site assorting PW220/PW24
Screen 7 inch touch screen Data local display Localized display assorting D
Data transmission 4g/wifi/Net interface Cloud platform data transmission Iot cloud deployment assorting W
Reducing valve built-in Oil circuit decompression Feed pressure≧3Mpa R