YJY12 series

Intrinsic safety on-line oil monitoring system for mine

YJY12The intrinsic safety type online oil monitor for mining is composed of oil quality data acquisition module (wear, viscosity, moisture, dielectric constant) Temperature, density, cleanliness sensor), equipment status acquisition module (pressure, vibration, flow), data processing module, object Network remote communication module. The system can realize coal detection by installing oil on-line monitoring in the recycling and return oil circuit of coal mine equipment Mining machinery equipment lubrication system, gearbox transmission system, hydraulic system and other oil aging state of real-time monitoring, coordination The internal oil aging model algorithm provides scientific monitoring data for oil life status and equipment operation status in real time to ensure The safe operation of the equipment and the design of various communication protocols provide powerful data support for the data visualization of intelligent coal mine.

Software system

  • Can be directly transmitted to the central control system through RS485/ optical fiber
  • Monitor can run directly on the host computer
  • Standardized data output, fast fault diagnosis and analysis
  • Abnormal gear wear Output wear concentration, wear distribution
  • The monitoring system cannot be accessed
  • Implementation for Integrated deployment
  • Self-set alarm range, first and second level warning
  • Free switching between different devices, multi-channel monitoring
  • Comprehensive analysis model, rapid comprehensive analysis of oil deterioration

Application field:Shearer, boring machine, belt machine, emulsion system, crusher, scraper, reducer

Applicable oil:Gear oil, hydraulic oil, turbine oil, diesel oil, special oil for coal equipment

Structure size

Working Condition

Maximum oil temperature Normal pressure Maximum working pressure Working ambient temperature Highest altitude Maximum vibration Maximum humidity
+85℃ 0-3Mpa 40Mpa -20℃-85℃ 5000m 2G 95%

Technical parameter

sensor range precision Resolution Monitoring index CODE
viscosity 10-1200cp ±3% 0.01cp 40Degree viscosity, dynamic viscosity, kinematic viscosity, density, temperature V4
Trace moisture 0-1aw0-10000ppm ±0.04±10% 0.01Aw1ppm Saturation (aw) Moisture content (ppm), temperature W2A
Moisture content 0-100% ±0.03 0.01% Moisture content, temperature, moisture content W2B
Oil quality 1-80 ±3% 0.01 Oil quality, temperature F2
Metal abrasive particle ≥30um ≥95% Ferromagnetic ≧30um Non-ferromagnetic ≧120um Ferromagnetic particles, non-ferromagnetic particles, wear concentration M3
Degree of pollution 1-600um RSD≤3% 1um Pollution degree grade, total number of particles J3
stress 0-10MPa ±3% 0.1bar System oil circuit pressure Standard configuration
Flow rate 0-1L/min ±3% 1ml System oil flow Standard configuration
Vibration 0-9.8m²/s ±3% 1mV/m·s² Equipment vibration Standard configuration
leak 0.1ml 0.1ml Whether the equipment leaks Standard configuration

Optional accessories

Part name specification Feature Application scenario disposition CODE
Explosion-proof housing MA alloy housing Equipment enclosure Mine site Standard configuration
Explosion-proof power supply AC127 Power supply Mine site assorting PW127
Explosion-proof cable anti-explosion Power input Power source assorting Standard 5m
Data transmission RS485 Data transmission Wired communication Standard configuration
Explosion-proof gateway custom Intranet 4G communication Private number segment network card assorting R
Gain antenna Signal enhancement Standard configuration
MA External pump AC127 Pressure free system Oil in≤1bar assorting P2-W