Three major oil monitoring and diagnosis solutions: one-stop equipment prediction and maintenance effectively respond to the challenges of diverse working conditions

Predictive maintenance measures are critical throughout the life cycle of industrial equipment. By monitoring the oil condition of the equipment, potential faults and anomalies can be detected in time, avoiding equipment downtime and damage, and improving production efficiency and equipment reliability. The intelligent industrial equipment oil monitoring and fault diagnosis is to transform the traditional manual inspection and regular maintenance into an automated process based on data analysis and intelligent algorithms, which can more accurately predict the life and fault of the equipment, and provide corresponding maintenance recommendations.

Industrial equipment in different industries has its own specificities and requires customized oil monitoring solutions to solve specific problems. The following three main oil monitoring solutions from INZOC can effectively solve the monitoring challenges of equipment operating conditions in various industries.

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First, industrial intelligent ● online oil monitoring program

The system has more than 200 commonly used industrial lubricating oil model curves, which are widely used in various industrial equipment, and can effectively predict the life of oil products. Change the traditional on-line oil monitoring complex selection point and working condition barrier, one machine one condition application status.

▲IOL-H2 intelligent online oil monitoring system

1.1 Application Fields

【 Coal mine 】 Used in coal mining and mining industry shearer, mine hydraulic support large excavation, excavation, loading locomotive lubrication hydraulic system;

[Petrochemical industry] Oil extractor, generator set, lifting equipment, mud treatment equipment, transportation ship propulsion system, compressor system, centrifuge system, power turbine system and other lubrication systems in the process of mining and transportation;

[Energy industry] Used in nuclear power, wind power, hydropower, thermal power and other power plants and power construction, gas turbine generator sets, steam turbines, compressors, cooling towers, gear boxes and other lubrication systems;

【 Ship port 】 Used for ship power system, slurry system, propulsion system, heavy gear box, diesel engine and other lubrication system;

[Iron and Steel metallurgy] Generator set, continuous casting machine, cold/hot rolling mill, rolling mill, heating furnace, fire pump, transmission system, reducer system, hydraulic system, thin oil lubrication system and other lubrication systems;

[Heavy machinery and shield tunneling] Lubrication system and hydraulic system of shield tunneling machine, boring machine, fracturing truck, vibroseis truck, crane, shearer, excavator, die casting machine, fracturing truck, cementing truck;

[Food paper making] Centrifuge, chill machine, thin oil station, shoe press station, coil machine, press department, drying department, sizing machine and coating lubrication system;

[Cement building materials] raw mill reducer, cement mill reducer, coal mill reducer, coal mill main motor, circulating fan, roller press reducer, rotary kiln protection system, circulation bucket (gear oil system), roller press hydraulic system, steam turbine, cement mill pressure holding system (hydraulic system);

[OEM] Integrated installation

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1.2 Applicable oil

Hydraulic oil (anti-wear hydraulic oil, phosphate ester hydraulic oil, water glycol hydraulic oil, fire resistant hydraulic oil), gear oil (heavy duty gear oil, conventional gear oil), turbine oil, diesel oil

Two, two explosion-proof type ● online oil monitoring program

The system ADAPTS to the needs of oil monitoring in hazardous environments and provides functions similar to industrial-grade intelligent online oil monitoring systems. The explosion-proof shell and circuit design are adopted to ensure safe operation in hazardous environments such as large amounts of dust, petrochemical substances and flammable gases. Its internal sensors and other components are designed with a safe circuit, which can work normally under harsh conditions to ensure the safety of equipment and personnel.

▲IOL-EX explosion-proof online oil monitoring system

1.1 Explosion-proof performance

(1) explosion-proof mark: EX d IIB T4 Gb; Ex tDA21 IP65 T130℃;

(2) explosion-proof certificate: CMExC21.1094;

(3) Compliance with standards: GB3863.1-2010GB386.2-2010GB12476.1-2013, GB12476.5-2013;

(4) Ambient temperature: -20℃ ~ +85℃;

(5) The average relative humidity: not more than 96%(+25℃);

(6) Atmospheric pressure: 80kPa ~ 110kPa;

(7) Protection level: IP65;

1.2 Application Fields

The main application of electric power equipment lubrication and turbine system. Energy, power, petrochemical, steel manufacturing, paper machines, steam turbines and other places with high safety requirements. (Click on the top [blue word] to jump to see related solutions)

(1) Petroleum energy: compressors, air compressors, chillers, steam turbines, turbine oil, engines;

(2) Chemical raw materials: compressors, air compressors, chillers, circulation extruders, turbines.

1.3 Applicable oil

Gear oil, hydraulic oil, turbine oil, diesel oil, insulation oil

Third, mine safety type ● online oil monitoring program

Designed specifically for the coal mining industry, the system and sensors are MA certified and meet the requirements of the mine safety environment. It adopts intrinsic safety design, meets the requirements of mine explosion protection, and can operate safely in explosive gas environment. The system has high reliability and durability, can monitor the key parameters of the oil, and timely warning and diagnosis of potential faults, to provide safe operation of coal mine equipment.

    

▲YJY12 Mine flameproof intrinsic safety type online oil monitoring system &

JYD12(A) series intrinsic safety oil quality monitoring sensor for mining

1.1 Application Fields

Mainly used in coal mining equipment gear box, hydraulic system oil monitoring. The working face and the underground fully mechanized mining face use two different equipment.

■ Fully mechanized mining surface: scraper conveyor reducer, belt machine, crusher reducer, conveyor reducer, head reducer, anchor excavator, coal boring machine, shearer rocker arm gear box, emulsion pump liquid supply system;

■ Ground: belt conveyor, loading station hydraulic system;

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1.2 Applicable oil

Hydraulic oil, gear oil, turbine oil, diesel oil, special oil for coal equipment

Predictive maintenance of the entire life cycle of equipment, through intelligent industrial equipment oil monitoring and fault diagnosis, we can detect potential faults and anomalies in advance, ensuring equipment reliability and production efficiency.

[Intelligent online oil monitoring program] changes the traditional selection point and working condition barriers, and realizes the accurate predictive monitoring of oil life, which is suitable for many industries. [Explosion-proof online oil monitoring program] ADAPTS to the monitoring needs in dangerous environments and ensures the safety of equipment and personnel. Its explosion-proof performance meets the standards of advanced places and meets the needs of industrial-grade environments. [Mine safety online oil monitoring program] Designed for the coal mining industry to meet the requirements of mine explosion protection and ensure the safe operation of coal mine equipment.

If you need:Oil monitoring and diagnosis program，Please contact us. Wise match, well-known domestic oil monitoring system provider!