Optimize industrial operation and maintenance: Interpret the collection, monitoring and management of equipment health status on the "oil cloud" platform

source： author：inzoc time：2023-08-07 10:50:26 点击：379

By using a new generation of Internet of Things and information technology, the "oil Cloud" industrial Internet of Things platform effectively breaks the barriers of production connection, eliminates equipment data islands, and realizes the interconnection between devices. The platform allows centralized management of device information and connected device data, providing powerful functions and advantages for enterprises.

It effectively solves the problem that traditional equipment is not connected to each other. It realizes seamless communication and data exchange between devices through intelligent connection technology. This allows equipment to share information in real time, enhancing the coordination and overall efficiency of the production process.

设备健康状态监测系统

The platform not only supports video surveillance and data acquisition of industrial sites, but also focuses on the collection of a variety of sensor data, such as pressure, vibration, flow, temperature, humidity, etc., to achieve diversified data collection.

Not only collect device data, but also perform real-time monitoring and remote operation and maintenance of devices. It provides enterprises with convenient equipment management means, timely detection of problems and rapid response, thereby reducing downtime and maintenance costs. Its remote on-line configuration enables remote adjustment of device parameters and configurations without the need to physically go to the site. This saves a lot of time and human resources for enterprises, and improves the flexibility and efficiency of equipment configuration.

The massive device data collected by the platform provides valuable resources for enterprises. Through data analysis and mining, companies can gain in-depth insight, optimize production processes, predict maintenance needs, and make more informed decisions, thereby improving production efficiency and product quality.

I. Device health status acquisition system architecture

"Oil Cloud" operation and maintenance platform system is a complete set of industrial iot cloud solutions, specifically designed to optimize the operation and maintenance needs of oil equipment. The system includes a number of key functions, such as multi-data processing, data traceability and remote OTA, to improve the efficiency and reliability of equipment operation and maintenance.

● Mass data processing: powerful data processing ability, can simultaneously process the dynamic data collected by multiple sensors. For complex oil equipment, the platform can monitor and analyze multi-dimensional data in real time to help operations personnel quickly understand equipment status.

● Data traceability: In order to ensure the accuracy and credibility of the data, the data source and collection path are recorded and tracked. Operation and maintenance personnel can accurately trace the generation and change process of data, which helps to troubleshoot problems and analyze equipment operating status.

● Remote OTA: Remote upgrade and configuration of the device through wireless communication. This allows the device's firmware update, parameter setting and other operations can be completed without touching the device, saving operation and maintenance time and cost.

设备健康状态监测系统

● Associated alarm: Once the lubrication status of the equipment is abnormal or abnormal wear occurs, the system will automatically issue an alarm notification to remind the operation and maintenance personnel to take measures to prevent equipment failure and shutdown accidents.

● Work order delivery: The platform provides a variety of work order delivery methods, including mobile phone, web and email reminders. Operation and maintenance personnel can easily receive and process work order tasks according to their own conditions. Engineers can carry out on-site inspection and maintenance through the mobile terminal, and the platform supports equipment life prediction, planning maintenance plans in advance, and reducing the equipment failure rate.

● System circulation oil circuit: Through real-time data monitoring and analysis, the system provides a more accurate assessment of the operating condition of the gear system and hydraulic system, thereby optimizing lubrication and maintenance strategies.

● Signal acquisition and data transmission: The use of dynamic multi-channel sensor collection signals, can fully perceive the state of the equipment. In terms of data transmission, the platform supports a variety of communication protocols, such as 5G, WIFI communication and RS485, to ensure efficient transmission and secure storage of data.

● Oil cloud data center and configuration server: The platform provides reliable cloud data center and configuration server to ensure data stability and availability. The system supports a variety of communication protocols and can be compatible with different cloud servers, making data management and storage more flexible and convenient.

Second, the "oil cloud" platform remote monitoring

In the field of intelligent industrial operation and maintenance, online oil monitoring system plays a key role. The system integrates efficient oil sensor, through data acquisition, trend learning, data analysis and data display and other functions, to achieve real-time monitoring and analysis of the oil state in the machine equipment. It not only provides an important decision-making basis for the production process, but also effectively extends the service life of the equipment and reduces the maintenance cost.

In order to ensure the continuous optimization and stable operation of the online oil monitoring system, the Intelligent Match data operation and maintenance Center, with the support of the cloud server, can realize key operations such as model upgrade, invalid data cleaning, and interference data elimination to ensure the accuracy and reliability of the monitoring system. In addition, the operation and maintenance center can effectively control and manage the monitoring system remotely through the command function, so as to meet the needs of different production scenarios, and respond to possible problems in a timely manner to ensure the stability and safety of the production process.

Enable enterprises to achieve data-driven intelligent decision-making in daily operations, improve production efficiency, reduce the risk of failure, and promote the continuous development and progress of the industrial sector.

设备健康状态监测系统

◆ Webpage side: It is a visualization platform of monitoring data, real-time monitoring of the status and operation of each monitoring equipment, providing historical data to facilitate operation and maintenance personnel backtracking and analysis, when the equipment is abnormal, the webpage side can generate timely warning and send notifications to the relevant personnel.

◆ Mobile terminal: is a portable monitoring small program platform, through wireless transmission of monitoring data, so that engineers and operators can anytime and anywhere through mobile phone monitoring equipment status, to achieve remote monitoring and management of equipment; Receive device alerts and notifications, and be informed of changes in device status.

◆ LAN deployment: monitoring large screen is specially used to display industrial monitoring data display equipment. Centralized display of multiple monitoring equipment data to help operation and maintenance personnel to fully understand the status of the equipment cluster; Real-time monitoring and early warning, through large monitoring images to allow operation and maintenance personnel to visually observe equipment status, provide intuitive data, assist operation and maintenance personnel to make wise decisions, optimize equipment operation and maintenance strategies.