IOL-EX2 Online Oil Condition Monitoring System
Class II explosion-proof oil monitoring cabinet with EX d IB T4 Gb certification CMExC21.1094, built-in 7-inch HD explosion-proof touch screen, AI anti-bubble algorithm, multi-sensor modular design, full oil physicochemical & wear particle detection for flammable gas/dust industrial sites.
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Complete Explosion-Proof Certification
EX d IB T4 Gb explosion-proof rating, CMExC21.1094 certificate, die-cast explosion cabinet, safe for petrochemical, coal, oil & gas hazardous working zones with flammable gas and dust.
Multi-Modular Sensor Design
Supports flexible combination of 7 types of independent sensors, detects viscosity, water content, wear particles, acid value, resistivity, contamination & impedance spectrum.
AI Intelligent Algorithm
Self-developed AI anti-bubble analysis algorithm eliminates air bubble interference; dynamic particle image output within 2 seconds, data refresh every 30s.
Full IoT Remote Monitoring
Built-in edge computing gateway, Linux 4-core processor, support RS485/232/CAN/4G/WiFi/Fiber, oil cloud platform + WeChat mini program remote data view & alarm push.
Rugged Cabinet Performance
The explosion-proof housing features corrosion resistance, wide temperature tolerance, strong heat dissipation, impact resistance and high sealing performance, adapting to severe outdoor and factory environments.
Equipped with built-in booster gear pump & optional miniature pump, differential pressure circulation sampling mode, suitable for low-pressure oil circuits with bypass oil extraction design.
Full Technical Specifications
Basic Cabinet & Explosion Parameters
| Item | Parameter |
|---|---|
| Explosion-proof Grade | EX d IB T4 Gb |
| Explosion Certificate No. | CMExC21.1094 |
| Display Screen | 7-Inch Explosion-Proof Industrial Touch HMI |
| Operation Mode | Automatic Programmable Circulation Sampling |
| Operating Voltage | DC 24V / AC 220V |
| Power Consumption | ≤50 W |
| Storage Temperature | -40℃ ~ +85℃ |
| Working Pressure Range | 0.1–30 bar (Optional valve up to 100 bar) |
| Communication Protocols | MODBUS RTU / TCP / MQTT API |
| Remote Access | 4G/5G/WIFI/Network Port/RS485/232/Fiber/CAN |
| Cloud Terminal | Web Platform + WeChat Mini Program |
Oil Physicochemical Detection Index
| Detection Item | Detection Range & Accuracy |
|---|---|
| 40℃ Kinematic Viscosity | 10 ~ 1500 cP |
| Oil Density | 600 ~ 1500 kg/m³ |
| Oil Quality Index | 1 ~ 80 |
| Oil Temperature | -35℃ ~ +85℃ |
| Water Content / Micro Moisture | 0.03~100% / 1~10000 ppm |
| Oil Resistivity | 1×10⁹ ~ 1×10¹² Ω·cm, Resolution: 0.1×10⁹ Ω·cm |
| Acid Value / Oxidants | 15–200 mgKOH/g, Accuracy ±3 mgKOH/g |
| Contamination Particle Channel | 8 independent channels, 1~400μm, ISO/NAS/GB standard |
| Wear Metal Particles | Ferromagnetic ≥30μm, Non-Ferromagnetic ≥120μm |
| Dynamic Image Analysis | Identify fatigue wear, cutting wear, sliding wear, fiber & impurities |
Expansion Collection Parameters
| Expansion Item | Range |
|---|---|
| Vibration Collection | 0.1–50 mm/s |
| System Pressure Collection | 0.1–10 MPa |
| Oil Flow Measurement | 1–1000 ml/min |
| Built-in Protection | Leakage / Over-pressure / Vibration / Over-temperature protection, auto start-stop control |
Product Outline Dimension Drawing
Overall size: Width 436mm, Height 542mm, Internal display area 350*453mm, standard explosion-proof cable threading ports on both sides
Applicable Industries & Compatible Oil Types
Target Hazardous Industries
- Petrochemical Production Plants
- Coal Mine & Coal Preparation Equipment
- Offshore Oil & Gas Platforms
- Thermal & Nuclear Power Turbine Units
- Steel & Metallurgy Hydraulic Station
- Cement Heavy Industry Machinery
- Wind Power Gearbox Cabinets
- Ship & Port Explosion Zones
Compatible Lubricant & Process Oil
- Turbine Oil / Steam Turbine Lube Oil
- Industrial Hydraulic Oil
- Gear Transmission Oil
- Compressor Lubricating Oil
- Heavy Machinery Grease & Oil
- Anti-wear Industrial Lubricants
- Transformer Insulation Oil
Field Installation & Application Cases
Petrochemical Process Unit
24h continuous monitoring of compressor & gear oil, early warning of acid value rising and particle pollution to avoid unplanned shutdown.
Coal Mine Mining Equipment
Explosion certification compliant for underground hazardous areas, monitor hydraulic oil cleanliness of shearers and conveyors.
Thermal Power Turbine System
Full parameters real-time monitoring of turbine oil, synchronize data to central control room & oil cloud platform.
INZOC Oil Cloud IoT Remote Monitoring Platform
Platform Core Functions
- Real-time display of all oil parameters, curve trend comparison & historical data retrieval
- 3-level threshold alarm (Primary / Secondary / Tertiary), push alerts to PC & mobile WeChat mini program
- Multi-device centralized data processing, equipment health prediction & predictive maintenance suggestion
- Remote OTA software upgrade, multi-channel data breakpoint storage & traceability
- Support centralized monitoring center large screen data docking, industrial SCADA system integration
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